Laser Solutions for Aerospace
Laser technology is used throughout the aerospace industry for precision marking, cutting, and welding applications. From marking unique identifiers (UIDs) to drilling micro holes in thin metals and plastics, lasers are the go-to option for many aerospace manufacturing processes.
- Permanently mark or deep engrave serial numbers, data matrices, logos and more.
- Mark and strip wire insulation to SAE standards
- Weld metals and plastics with precision
Unmatched Laser Precision for Aerospace Applications
In the aerospace industry, precision is key. Our cutting-edge laser solutions not only minimize defective parts, downtime, and human error but also align with your budget goals and stringent federal/international specifications.
Laser systems are proficient at precision etching for enhanced surface textures, welding materials seamlessly, and engraving UID codes on metal and plastic components.
Versatile Laser Systems for Every Aerospace Challenge
From ablating paint for backlit panel displays to precision welding of sensitive microelectronics and sensors, laser technology surpasses traditional manufacturing methods.
Laser Marking and Engraving
Modern aircraft include millions of parts, which—in addition to the wires and cables—need marking. From cabin plastics to metal mechanical components, these parts typically require serial numbers, UID codes and other critical identifiers. Laser markings are permanent, abrasion resistant, and hold up to harsh atmospheric conditions.
- Mark logos and UID codes on a variety of materials
- Ablate paint on plastics for backlit buttons and panels
- Mark plastics containing additives for better contrast
Laser Cutting and Drilling Thin Metals
Whether it’s precision cuts to create lightweight materials or drilling pinpoint micro-holes in critical components, our advanced laser solutions ensure micron level accuracy.
The non-contact nature of lasers minimizes material stress and distortion, ensuring aerospace components meet stringent standards for performance, reliability, and weight efficiency.
Laser Welding Metals and Plastics
Welding defects must be kept to a minimum on commercial aircraft and space vehicles, where distortion, cracks and porosity can lead to failure. While zero-defect welding is difficult to achieve outside a vacuum, laser welding provides superior seam quality compared to other methods.
For example:
- Easily adjust between parts, creating deep, mechanically strong welds, narrow hermetic seals—and everything in between
- Process parameters provide excellent repeatability weld to weld
- Less heat is transferred to the surrounding metal, lowering distortion at the weld seam
- Consistent energy to the weld spot provides excellent speed—up to 200 inches per minute—and seam quality
- The process eliminates voids and pockets for superior thermal control
- Achieve deeper welds and better weld aspect ratios
Laser Wire Marking
Our lasers provide a high-quality, non-contact method for permanently marking wires and cables with alphanumeric characters, graphics or barcode information. Laser marking doesn’t damage the wire or change its electrical or mechanical properties.
Laser Wire Stripping
Lasers are also used for wire stripping. This process causes no damage to the conductive material and is undoubtedly the easiest, most precise stripping method available today—easily meeting stringent NASA and FAA standards for conductor damage.
Laser Precision Redefined for Aerospace Innovation
Achieve unparalleled precision in aerospace manufacturing with CMS Laser’s cutting-edge solutions. Our advanced laser technology sets the gold standard for optimizing efficiency and quality in material processing—be it marking, cutting, drilling, or welding.
Laser Engraving Jet Turbine Blades
Laser engraving systems offer permanent marking of identification codes and serial numbers for traceability, contributing to robust quality control. The durability of laser-engraved markings ensures longevity and legibility throughout the operational lifespan of the turbine blades.
- High-precision etching of serial numbers
- Highly resistant to wear and corrosion
Aerospace Wire Marking & Stripping Machines
Achieve SAE compliant laser marking of aerospace wires. Our ultraviolet laser marking systems are designed for custom wire harness production. Connect marking information from databases, customize wire lengths, and more with our custom in-house software.
- Photochemical marking process ensures minimal penetration
- Zero damage CO2 laser wire stripping
- Cut wires to length with a mechanical blade
Welding Metals with Pinpoint Laser Accuracy
Our latest system developed uses an AI vision camera to detect weld quality. Featuring multiple axes of motion, two vision systems, and a high power laser welder. Discover what it takes to weld miniature aerospace components in our system spotlight.
- TTOV camera for weld alignment
- AI vision camera for post-process weld inspection
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The Absolute Best Customer Service Around
Working with the entire Control Micro Systems team on our project was a pleasure. CMS was capable of meeting and exceeding our goals. They successfully designed and built a machine which increased our throughput by 550%! We are so glad we chose to move forward with CMS.
In the three years ACR has owned the CMS laser, it has worked flawlessly. In the few instances where ACR needed support in programming, CMS was quick to respond.
CMS have been excellent partners in the development of new, complex equipment for our business. CMS built multiple machines for us. Each machine had a different purpose, however the CMS team worked openly & honestly with us to agree on optimal solutions for each one.
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